Engineering the Impossible in Wide-Width Coatings
We don’t just operate machinery; we build it. Leveraging 40 years of tribal knowledge and in-house engineered vertical die extrusion to solve the world’s toughest material challenges.
Why Leading Global Brands Partner with Twitchell Coatings
The Power of 110 Inches
Reach production efficiencies that 60-inch competitors can’t match. Our wide-format capability allows for “two-out” processing, slashing your cost-per-yard and maximizing yield.
In-House Custom Engineering
Our engineers custom-built our vertical hot melt extrusion lines. We aren’t limited by standard market machinery; we machine the solution to fit your specific resin and substrate needs.
Resilient Supply Chain
Based in the Southeast USA, we are 100% Berry Amendment Compliant. We provide the stability and patriotic compliance that offshore manufacturers cannot offer.
From Prototype to Large-Scale Production
Many of our partners come to us with a ‘recipe’ developed on a prototype line. We specialize in scaling those iterations into high-yield, consistent manufacturing. Whether you are solving for blood-borne pathogen barriers or antimony-free flame retardants, our team has the tribal knowledge to prevent systemic failure before it starts.
Certified Excellence
Technical Solutions for High-Stakes Industries
Hot Melt Extrusion Coating:
Precision application of Polyolefins, Urethanes, and Polyesters across diverse substrates.
Advanced Lamination:
Bonding dissimilar materials into high-performance composite constructions using custom-engineered tie layers.
In-House Compounding:
Mixing up to 15 additives (UV, FR, Antimicrobial) to create a “Master Batch” recipe unique to your product.
Value-Added Converting:
Precision slitting (down to 0.5″) and rare, large-format sheeting (up to 22 feet long).
Challenge Our Research and Development Team
Stop settling for “standard” widths and “market-grade” resins. Let’s build a better mousetrap together.
